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The material is fresh, uncured rubber from an
extruder or a calender and can be characterized as hot and sticky with a black and shiny
surface that evaporates smoke or fumes.
Measurement data must reflect the true shape and dimensions of the web or the profile and
must not be influenced by: Surface texture, color or brightness, Slope, speed or
temperature of material, Angle of measurement or Time. Thickness
measurement using non-contact laser sensors can be performed either in fixed tracks along
the line or as a scanning system that can provide complete profile information of the
material.
A scanning system using two sensors, one above and one below the
material, offers a precise and accurate method of monitoring the thickness profile for any
type of material in the sheet.
Accurate and precise thickness and profile
measurements during Die design will speed up the design process. Accuracy and
repeatability are key issues. Being able to measure on slopes without loss of data and
ability to reproduce small features correctly are also vital.
The alternative method is to use two fixed sensors measuring against a
reference surface, e.g. a reference roller. The method with fixed sensors is a simpler and
more straight forward approach, but will not be as accurate and precise as the method with
two opposing sensors. |
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The high-speed profiling sensor measures important
parameters such as thickness, width and profile. Keeping track of the position of surface
features as ridges, center lines or edges in an extrusion process are examples of
applications. Measuring key dimensions of engineered rubber products such as clamps,
gaskets and seals are other examples. |
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The cause of a non-uniform tire may be an incorrect
ply and profile splice. Monitoring the splice on the tire building machine detects errors
and trends as soon as possible in the process and avoids scraping a large number of cured
tires. A non-contact laser based measurement normally increases
the accuracy in splice offset and overlap detection. |
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Measuring radial and lateral run out while the tire
is being built, will provide the information needed to decide on corrective actions early
in the manufacturing process.
When measuring the green tire in the tire building machine, splice overlap and/or underlap
in the liner, sidewall, and/or tread components can be analyzed and quantified. Using "smart" signature analysis of splice measurements, problems can
be identified early in the tire manufacturing cycle before curing and testing. This means
less scrap and better uniformity. Accuracy and repeatability are key factors for creating
a good base of measurements for statistical calculations, e.g. roundness and harmonics. |
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Selcom laser sensors have been designed to address
the limitations of other bulge and dent measurement sensors by:
- Providing accurate and reliable data with very high resolution to allow
accurate bulge and dent analysis on tire sidewalls.
- Providing high speed measurements.
- Ability to measure on slopes without loss of data or the necessity to
reposition the angle of attack.
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A false positive reject is when a measurement system
identifies the tire as defective, yet manual review of the tore indicates a non-defective
tire.
Due to measurement system limitations, many manufacturers have no choice but to
"over-sensitize" their sidewall bulge and dent measurement systems, resulting in
costly manual inspection requirements for all rejected tires. |
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Some measurement systems can not even distinguish
between bulges or dents. With state-of-the art measurement precision and advanced software
analysis, false positive rates can be substantially reduced and in many cases even
eliminate them altogether.
Multiple-track measurements provide full-tire coverage and allow effective analysis on
sidewalls with complex letter and image patterns. |
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The objective of tread wear measurement varies
depending on the testing organization. Tire manufacturers require accurate wear data of
prototype tires in order to refine and improve the design. Automobile manufacturers
require comparative measurements to select the best tire design. |
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As an extension of traditional tread depth
measurements, non-contact laser based measurements provide a complete wear profile of the
tire, as well as quantification of irregular wear.
This is important for road noise implications and identifying local wear phenomena such as
heel/toe wear, recessed lugs, diagonal wear, shoulder wipe and center wear.
Non-contact laser based tread measurements is also an effective tool for diagnosing
manufacturing problems with lateral and radial run-out displacements clearly visible from
high precision surface measurements of a new tire. |
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